PEB STEEL STRUCTURES | AYMAC MACHINERY

AYMAC steel construction building systems vary according to the scale of the project, its geographical location, seismic risk factors, and intended use, rather than conforming to a single uniform standard. This typological variety allows for optimal structural strength in engineering while enabling the building to be given a unique architectural identity. Our building system consists of wide-span column-free structures built from high-strength galvanized structural steel (cold-formed), with spans ranging from 10 to 60 metres. It has been designed to meet all the expectations of businesses, institutions, and organizations that require column-free production facilities, helicopter/aircraft hangars, warehouses/bonded warehouses, truck/bus garages, sports facilities, entertainment/wedding hall facilities, and storage areas to accommodate high-capacity racking systems. With AYMAC, you will find detailed solutions at every point of your structure.

We also bring the interiors and exteriors of our structures, which withstand all natural conditions, to the form you desire. We offer production beyond your expectations with dynamic, original designs that will make your facility stand out.

All static analyses and production processes carried out within AYMAC are conducted in full compliance with international building codes (Eurocode, AISC, etc.). Our projects are delivered completely and transparently in any language required, accompanied by advanced engineering calculation reports (static reports), in order to verify their validity in global markets.

Structural System	Main Material Type	Key Advantage	Most Suitable Project Type
Heavy Steel	Hot-Rolled Structural Steel	Maximum Load Capacity and Rigidity	Industrial Facilities & Multi-Story Buildings
Light Steel	Cold-Formed Galvanized Profiles	Fast Installation, Seismic Flexibility	Detached Houses, Villas & Prefabricated Buildings
Hybrid (Composite)	Steel Frame + Reinforced Concrete Integration	Optimum Performance & Structural Freedom	Mixed-Use Mega Projects & Iconic Architecture

The main steel structure categories used in the modern construction industry are as follows:

1. Heavy Steel Construction Systems (Macro Structures)

Heavy steel systems form the structural backbone of large-scale projects requiring high load-bearing capacity and wide spans. These systems utilize hot-rolled heavy steel profiles (H, I, U, L sections).

Application Areas: Large-span industrial production facilities, logistics warehouses, hangars, bridges, stadiums, and multi-story commercial towers.
Engineering Advantage: Provides maximum rigidity and moment resistance. It is also preferred in multi-story or large-scale luxury residential projects, minimizing the need for columns while preserving the structural integrity and durability of the building over time.

2. Light Steel Structure Systems (Modular and Residential)

Light steel structures are systems built by assembling cold-formed galvanized thin-walled profiles (C and U sections) using advanced manufacturing technologies.

Application Areas: Detached houses, villas, boutique hotels, prefabricated living spaces, construction site containers, and temporary site buildings.
Engineering Advantage: The lightweight nature of the material significantly reduces logistics costs and installation labor. Thanks to its high flexibility, it provides excellent damping performance against seismic activity. It is one of the most suitable solutions for creating fast, aesthetic, environmentally friendly, and energy-efficient living spaces in modern architecture.

3. Hybrid (Composite) Structure Systems

Hybrid systems are advanced engineering applications that combine the high tensile strength and flexibility of steel with the compressive strength of reinforced concrete.

Application Areas: Skyscrapers, mixed-use mega structures, large exhibition halls, and innovative architectural designs.
Engineering Advantage: While high-strength reinforced concrete elements are typically used in the building core, light or heavy steel systems are integrated into cantilevers and façade sections requiring large spans. This synergy provides both seismic rigidity and the freedom for architects to create innovative and unconventional forms beyond traditional design limitations.

Steel construction projects are systems that require a high level of engineering discipline, with every stage managed in an integrated manner from concept development to turnkey delivery. To ensure structural integrity, sustainability, and architectural excellence, the process is carried out in accordance with international standards (EN, AISC, Turkish Structural Steel Regulations) through the following key phases:

1. Integrated Design, Structural Analysis, and BIM Modeling

At this initial stage, where the project's vision and architectural objectives are defined, functional requirements and environmental interactions (earthquake, wind, and snow loads) are comprehensively analyzed.

Optimization: AI-assisted structural calculations maximize the strength of the load-bearing system while minimizing material waste.

Detailing: Steel profile geometries, section orientations, and connection details (bolted/welded joints) are digitally modeled in three dimensions using BIM (Building Information Modeling) platforms.

2. Factory Fabrication and Quality Control

At this stage, where the project is transformed into reality, fabrication is carried out with millimeter-level precision using CNC machinery and automated production lines that minimize human error.

High-Tolerance Manufacturing: Steel profiles undergo cutting, drilling, bending, and robotic welding processes before being prepared for on-site installation.

Corrosion Protection: Before delivery to the site, components undergo sandblasting, priming, industrial coating, or hot-dip galvanizing processes to extend the service life of the structure.

3. Logistics and Site Assembly

The modular components manufactured in the factory are transported to the construction site through optimized logistics planning.

Speed and Safety: Installation is carried out according to the specified coordinates using heavy-duty cranes and specialized assembly teams.

Rapid Commissioning: Unlike conventional reinforced concrete structures, steel buildings utilize dry assembly techniques, eliminating waiting periods such as concrete curing. This can reduce the overall construction period by up to 50%. Every connection point is tested using torque wrenches and non-destructive testing (NDT) methods.

4. Façade and Insulation Applications

Once the structural frame is completed, the process proceeds to the building envelope systems that define the architectural identity and environmental performance of the structure.

Energy Efficiency: High-performance thermal, acoustic, and fire insulation barriers are integrated to meet green building standards such as LEED and BREEAM.

Modern Finishes: Depending on project requirements, aluminum composite panels, high-performance curtain wall systems, or sandwich panels are used to protect the structure from external conditions while providing a prestigious appearance.

The primary reason steel construction systems are preferred in modern architecture is the multidisciplinary advantages they offer compared to traditional construction methods. These systems enhance engineering quality while providing investors and architects with both financial benefits and design freedom.

1. Superior Seismic Performance and Earthquake Resistance

Steel is a material with high ductility and an exceptional strength-to-weight ratio. These dynamic characteristics maximize structural safety.

Energy Absorption: Steel absorbs and dissipates the dynamic forces generated by earthquakes, minimizing the risk of structural failure.

Lightweight Advantage: Particularly in light steel villa projects, the reduced self-weight of the structure decreases foundation loads. This optimizes foundation costs and minimizes seismic inertia forces acting on the building.

2. Industrial Prefabrication and Rapid Installation

In steel construction projects, on-site operations become highly efficient assembly processes:

Fast Delivery: Since all components are manufactured under controlled factory conditions, installation can proceed independently of weather conditions.

Minimal Site Labor: In steel housing projects, assembly can be completed up to 70% faster than traditional construction methods. This significantly reduces site overhead costs, labor expenses, and project delays.

3. Corrosion Resistance and Structural Longevity (Sustainable Strength)

The durability of steel structures is supported by advanced protection technologies against environmental effects.

Galvanized Protection: Hot-dip galvanizing or high-quality industrial coatings applied to steel profiles virtually eliminate the risk of corrosion.

Low Maintenance Costs: Thanks to these protective technologies, steel structures can maintain their original form for decades without structural deformation or costly periodic maintenance.

4. Unlimited Design Flexibility and Architectural Freedom

Steel provides architects and engineers with structural freedom that traditional materials cannot offer, creating unique architectural possibilities.

Wide Spans: Due to its high load-bearing capacity, steel enables large column-free spaces in residential and industrial projects.

Spatial Freedom: By minimizing the need for interior load-bearing columns, steel structures allow partition walls to be positioned freely, creating modular, functional, and spacious living environments.

5. Ecological Sustainability and Life-Cycle Economy

Steel is one of the most important components of green building standards and supports a circular economy.

100% Recyclability: A steel structure that has reached the end of its service life can be recycled indefinitely without losing its quality or strength. This significantly reduces carbon footprint and construction waste.

Investment Value: When properly planned, steel housing projects provide substantial long-term economic returns due to shorter construction periods, lower maintenance requirements, and exceptional durability.

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